Position Description

Job Summary

The IPG Robotics Engineer will support the development and implementation of robotic and CNC applications and controls projects, provide automation and maintenance support to the plants, and implement process controls in a manner consistent with CertainTeed IPG principles in our twenty-seven (27) manufacturing and five (5) mining facilities across the United States (US).

This position will support the implementation of strategic initiatives and capital projects related to process, automation, and robotics. The IPG Robotics Engineer will be accountable for the execution of improvement-focused projects, and training of staff for multiple sites that include Ceilings, Insulation, Plasterboard, Finishing and Mining operations.

• Develop/Install/Commission Plant Controls & Automation Systems, including PLC programming, HMI/SCADA development, MES Data Collection and IIOT networks. Design and execute retrofit projects involving AC drives, servo drives, HMI and PLC modifications in accordance with Corporate modernization plan. • Determine parameters of robotic applications and their integration. • Support Rebuild and Plant Expansion projects which requires extended time away • Direct contractors, third-party controls engineering partners and suppliers
• Prepare, schedule, coordinate, monitor and provide status for all assigned projects • Perform all aspects of project management and design engineering for those projects • Develop Scopes of Work and estimates for potential projects • Monitor compliance in all areas, maintain quality control in every area (budget, scheduling, planning, expediting, receiving, AR/AP) throughout the project lifecycle.
• "Hands-On" problem solver capable of providing on-site and remote support to multiple plants to solve complex automation related issues.
• Minimum 50% travel in North America
• Ensure that robotic machines operate safely, dependably, and with precision; identify and implement modifications.
• Provides technical support and troubleshooting services for robotic and CNC systems.
• Collaborate with the plant Production and Engineering Managers to coordinate changes in the production process and resolve equipment malfunctions.
• Develop/Enforce Process Controls Standards, Monitor the use of robotic systems and optimize their functionality.
• Recommends, develops, and implements enhancements and improvements to increase production volume or precision in high-throughput operations.
• Leads and participates in Focus Improvement teams to resolve critical process and production problems with customers and vendors.

• Bachelor of Science in Engineering is required (Electrical Engineering is preferred)
• Minimum of 5 to 7 years working within a Controls & Automation Engineering role in continuous process manufacturing plants, system integration or similar
• Good, relevant experience with the operation and capability of GE Fanuc robots
• Programming of Allen Bradley PLCs (PLC-5, SLC-500, ControlLogix) is required. CNC/G-Code is a plus.
• HMI Development is required, preferably within Ignition, WinCC, iFix, FTView ME or Wonderware platforms.
• Familiarity with National Electric Code NEC, Arc Flash (NFPA-70), Combustion Safety (NFPA-86)
• Familiarity with industrial networking is required (TCP/IP, Modbus, ModbusTCP, IOLink, DH+, HART)
• Understanding of Object-Oriented Programming is required (Add-On Instructions, User Defined Tags)
• Familiarity with Design/Specification of Process Control Panels is required (NFPA-79, UL508A)
• Familiarity with standard instrumentation is required (flowmeters, pressure transmitters, temperature measurements, proximity and limit switches, level sensors, encoders, linear and I/P transducers)
• Experience with medium and low voltage electrical distribution and Motor Control Center (MCC)
• Good experience with motor controls equipment (VFD, DOL, Soft Start, Electronic Overload)
• Ability to utilize AutoCAD drafting tools to create and modify drawings is required.
• Familiarity with Project Management Practices is preferred