Process & Controls Engineer - Senior

DESCRIPTION

We are looking for a talented Process & Controls Engineer- Senior to join our team in Columbus, IN.

In this role, you will make an impact in the following ways:

• Innovate Control Systems : By developing and designing control systems, you will drive technological advancements and improve operational efficiency.
• Ensure System Reliability : Implementing bench tests and altering software and equipment ensures that sensors and actuators function according to specifications, maintaining system reliability.
• Solve Complex Problems : Supporting and debugging complex problems and change requests helps maintain smooth operations and quickly resolves issues.
• Optimize Costs : Preparing cost estimates and compiling necessary cost and equipment information ensures projects are economically viable and within budget.
• Develop Effective Solutions : Investigating project problems and requirements, and developing plans that consider economic, personnel, and environmental factors, leads to well-rounded and effective solutions.
• Provide Technical Support : Installing and providing technical support for PLC-based hardware and software ensures seamless integration and operation of control systems.
• Mentor and Develop Talent : Coaching and mentoring less experienced Controls Engineers fosters a collaborative environment and helps develop the next generation of talent.
• Enhance Project Success : Writing and reviewing appropriation requests ensures that projects have the necessary resources and approvals to succeed.

• Collaborates - Building partnerships and working collaboratively with others to meet shared objectives.
• Communicates effectively - Developing and delivering multi-mode communications that convey a clear understanding of the unique needs of different audiences.
• Health and Safety Fundamentals - Champions and models proactive health and safety behaviors by identifying, reporting and participating in actions to improve health and safety in order to build an interdependent culture and contribute to an injury-free workplace.
• Controls Engineering Knowledge - Applies the application of controls hardware and software by specifying, reviewing, and approving company-owned and/or supplier designs for new or upgrades to existing equipment to interface with all levels of manufacturing systems.
• Controls Networking - Implements new and improved technologies and methods capable of transferring information from multiple inputs either within a local production process or into databases to link machines together or to analyze the process for overall operation enhancements.
• Controls Safety - Recognizes controls related hazards in a manufacturing environment (Electrical, Hydraulic, Pneumatic) to incorporate safe practices and procedures as part of the daily work plan to reduce injuries and create a safe machine environment.
• Controls System Security - Develops and implements Controls System Security by specifying, reviewing, and approving company-owned and/or supplier designs for new equipment or upgrades to existing equipment to ensure our manufacturing controls and systems are secure.
• Electrical System Troubleshooting - Analyzes an electrical control system to resolve and repair electrical issues to return the system to proper operating conditions.
• Factory Automation and Control Systems - Implements changes to further automate manufacturing processes using available technology, programming techniques, and identifying needed material and resources for project completion to provide the optimum automation for the manufacturing environment.
• Sensor Technology and Measurement - Selects and applies the sensor technology, performing measurements in the acquired data that leads to the correct analysis and conclusion to help differentiate products that meet quality standards from non-conforming products.
• Values differences - Recognizing the value that different perspectives and cultures bring to an organization.
• Machine Programming - Creates factory floor machine programs by designing and implementing solutions to improve usage of machine and overall operation.
• Manufacturing Knowledge - Demonstrates the knowledge of manufacturing by correctly implementing changes in current processes, equipment, and applications to meet the function's needs and contribute towards continuous improvement.

• College, university, or degree in STEM (Science, Technology, Engineering, Math) or related field, or equivalent experience required.
• This position may require licensing for compliance with export controls or sanctions regulations.

• Intermediate level of relevant work experience required.

• Process Optimization & Continuous Improvement - Analyze and refine the manufacturing processes using Six Sigma methodologies to enhance efficiency, reduce waste, and improve product quality.
• Equipment & Process Troubleshooting - Identify, diagnose, and resolve issues related to machinery, workflows, or raw materials to minimize downtime and ensure smooth production.
• Scaling & Implementing New Processes - Design and implement new manufacturing processes or modifications to existing ones, ensuring they meet safety, quality, and regulatory standards while aligning with business objectives.

• Automation & Controls Knowledge - Experience working with Fanuc robots (programming, troubleshooting, and integration) and Allen-Bradley PLCs (ladder logic, troubleshooting, and modification).
• Manufacturing Execution Systems (MES) Experience - Familiarity with MES platforms (PROCs) for tracking production, analyzing data, and optimizing workflows within a connected manufacturing environment.