Business Information:
Hitachi Energy is seeking Winding & Assembly Operation Process Expert for HVDC Transformers for Power Transformer factory located at Vadodara. As an expert of a defined production process area, you will be responsible to support factory teams to fully comply with the process parameters along with relevant improvements. You will also lead the investigation and RCAs with deeper analysis of process records, in case of NCRs, failures, or quality issues. You will be collaborating with GPG process experts, local technical experts, production, and quality teams to ensure implementation of correct production process and reducing Test Failures & COPQ, improving the overall Q&O performance and customer satisfaction.Area of expertise and involvement: Conductor, insulation, windings, winding assembly, winding drying, brazing, Drying, Vacuuming, Oil filling & Dispatch activities.
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Mission Statement:
Business Process Quality work focuses on developing, identifying, analyzing and improving existing general business processes (i.e., back-end processes not related to manufacturing) including: Applying process definition, improvement and design methodologies to identify, analyze and improve business processes to improve quality, reduce costs, increase efficiencies/productivity, increase customer satisfaction, etc. Developing documentation to support analysis and improvement including business requirements, functional specifications, process maps, gap/problem analysis, etc. Planning implementing quality assurance and compliance processes. In some organizations may include supporting development of training and/or change management materials and activities to support new processes and procedures Includes Six Sigma/Lean/Kaizen practitioners working in a non-manufacturing environment. A Senior Professional (P3) applies advanced knowledge of job area typically obtained through advanced education and work experience. Responsibilities may include: Managing projects / processes, working independently with limited supervision. Coaching and reviewing the work of lower level professionals. Problems faced are difficult and sometimes complex.
Your responsibilities
- Support factory teams to fully comply with the process parameters. Work with production and QA teams to clarify the issues and ensure that right process is followed in the factory. Work with QA teams to enhance check points and control mechanism as necessary to avoid any deviation.
- Lead/support RCA process, with deeper analysis of the issue in case of NCRs or quality issues.
- Work with GPG experts to roll out latest developments in the process. Also, feedback to experts the suggestions from factory for improvement in the process.
- Actively participate in process FMEAs
- Input to operations teams for EOC related with manufacturing capability.
- Lead/ support continuous improvement projects related with productivity as well quality improvement.
- Reduction in Test Failures & COPQ, improving the overall Q&O performance and customer satisfaction.
- Support quality teams for process audits and control
- Support supplier process audit and vendor development
- Support in capex project execution
- Training of workmen and new engineers and supporting with relevant training material
- Living Hitachi Energy's core values of safety and integrity, which means taking responsibility for your own actions while caring for your colleagues and the business.
Your Background
- Bachelor's degree in engineering.
- Minimum 10 years of experience in power transformers industry. Candidates with 5-10 years or more experience in engineering /Technology/R&D of power transformers will be preferred.
- Excellent problem-solving skills.
- Ability to effectively lead, manage, and engage with cross-functional teams with good leadership and communication skills.
- Ability to communicate and work effectively with internal customers at all organizational levels.
- Proficiency in both spoken & written English language is required.
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