Job Description Summary
Who We Are
At Steam Power we are used to change and have been continuously adapting to respond to the many factors shaping our industry. Change is how we keep pace with the world around us and ensure our long-term sustainability. To achieve this requires us adopting a strong services mindset that becomes the very DNA of Steam Power. As a result, we have become more of a services organization.
We believe our success in large part will depend on us being as diverse of a team as our customers and regardless of our role, every one of us can contribute to making Steam Power the service provider of choice by customers around the globe.
Coach, drive and lead lean behaviors, principles, and tools across operational or functional area. Drive cultural transformation resulting in step-change in operational business metrics.
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The Special Processes Engineer_Welding & Brazing reports to the Cell Leader and is responsible for technical support and operational supervision of both Rotor Coils and Stator Bars Cells special processes of welding and brazing.
Job Description
Core Responsibilities
• The SPE plans and implements Welding and Brazing procedures based on GE documentation.
• Provides technical support to drive closure of jobs within special processes Welding and Brazing
- Analyses the documentation related to special welding and / or brazing processes received from customer / engineering team
- Prepare welding and brazing documents for the processes developed in SC
- Defines and designs the inductors for brazing operations
- Launches in manufacturing and tracks the process of qualifying welding and brazing operations
- Defines and designs with the Tools Design Engineer / Methods Engineer the respective tools needed for brazing and / or welding operations
- Is responsible to the brazing and / or welding operations performed in the series process.
- Solves non-conformities related to special brazing and / or welding processes.
- Analyses the non-destructive laboratory results (US, GAMA, etc ..)
• Analyses the bid and technical documentation related to the Service Centre applications from the welding and brazing point of view:
- an analysis of the feasibility of the execution of the requested works within the company
- an analysis of the technical documentation related to the call for tenders and the request for technical clarifications or additional documentation needed to draw up the technical offer
• Prepares technical offers:
- draws up the technical specifications (ACo) for the materials, parts and services that are deemed necessary for the execution of the product requested in the bid
- draws up the "price elements" of the offer
- draws up - in English, French or Romanian of the "Technical Specification" related to the economic offer
- analyses and provides a technical endorsement of offers received from subcontractors
- draws up quality technical plans for bidding
• Technical analysis of orders (without being an exhaustive list)
- performs the order documentation analysis checking the existence of all drawings and parts lists, material specifications and working procedures
- performs a comparative analysis of the documentation received referring to the order and the bidding, signalling any differences that may lead to additional works compared to those initially estimated at the bid
- performs a comparative analysis of the detail drawings versus the drawings of the subassemblies and the notify the client of the discrepancies
- evaluates the possibilities of execution of parts and subassemblies within Service Centre / in collaboration with the direct subcontractors for completing or clarifying the issues encountered in the documentation analysis
- Performs quantitative analysis:
- verification of the quantities of works or parts of the order compared to the ones in the offer or the initial offer
- verification of the supply limit if the customer provides basic materials and / or tools
- checks the execution conditions and the quality requirements
• Develops Manufacturing Operating Plans (MOPs) in relation to the requirements of the QA system describing the sequence of technological operations required to execute the product (benchmark or assembly) by referring to the specific work procedures and / or self-check files, the devices and / or tools for the operation, QC control points.
• Elaboration of material nomenclatures
- Draws up the momentum of materials and services in the SAP system
- Encodes the materials, landmarks and services launched in the unique SAP code system
- Establishes the quality category for the materials and services launched within the nomenclatures
• Identify, drive, mentor, and implement projects that improve overall production safety, quality, cycle and cost for assigned special processes Welding and Brazing;
• Conduct operator training on new/updated Welding and Brazing processes as needed
• Support root cause investigations and the implementation of CAPA effectiveness.
• Maintain the materials distributed to the job as per the Plan
• Own maintenance in his product Line or process and maintain the serviceability of Tools, Fixtures and instruments
• Overall responsibility for Internal Audit execution, for conformance to quality plans, systems, and requirements as per the Internal Audit Plan
• Analyses problems, in Welding and Brazing processes inspections, internal corrective actions, as necessary, to improve overall quality systems and scrap control
Additional Responsibilities
• Support customer meetings when required
• Ensure compliant vouchering of hours for their team
• Represent Cell on Component Team Call to leverage network best practices
• Drive Product/Welding and Brazing Processes Qualifications for the Cell/Group by working with RTCoE
• Work with PQE & CI team to drive sustainable changes in Welding and Brazing processes
• Track and communicate individual operators' performance to the operations leader
Required Competencies
• Engineering bachelor's Degree in a suitable discipline (Welding technology)
• Inclusive leadership & communication skills
• Demonstrated ability to self-direct within defined responsibilities
• Must be a team player willing to sacrifice individual goals when needed
• Inclusive leadership & communication skills
Desired Competencies
• Six Sigma Green Belt
• Knowledge of Generators repairs &/or Welding and Brazing Processes
• Knowledge of Lean and/or alternative continuous improvement methods
• Experience dealing with customers
- 5 years of experience in manufacturing
GE VERNOVA is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law.
Additional Information
Relocation Assistance Provided: No