Job Description Summary
Purpose is to lead, coach and support the group of NDT professional that involved in analysis of UT data towards securing on time analysis with Zero-defect escapements to the customers. Collaborate with Blade manufacturing plants to improve overall Quality of Products and Processes.
Job Description
Essential Responsibilities:
Competency Development & Resource Adequacy:
- Act as safety ambassador and promotes safety culture and friendly environment.
- Improve skill level of NDT specialists working in the group and share and learn best practices within the Central NDT function across globe.
- Assure technical, Process and Product knowledge of NDT specialists to take correct decision "First time Right".
- Provide action driven feedback to the plants and follow-up on actions towards improving Process and Product Quality.
- Consistently focus on improving competence level of NDT technicians which will allow high flexibility work force in the plants.
- Learn and adopt to the new area of expertise such as Crawler, Geometrical verification method and QC inspections.
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Measurement and Inspection Methods:
- Perform periodic training and evaluation for NDT specialists to reduce variation in decision making and bring consistency and confidence in taking correct decision.
- Assure availability and use of all relevant procedures and process to execute analysis correctly.
- Periodically audit the own process and procedures to bridge the gaps that potentially cause misinterpretation and eventually Quality issues.
- Test and validate new methods and tools in NDT area which will secure continuous improvement of process and methods.
- Active participation in Gemba and practical support to the team to improve UT data quality and consistency in decision making.
- Work on develop and implementation of Poka-Yoke solution in inspection and measurement processes.
- Execution and implementation of new inspection methods, Geometrical verification methods, new technologies and new Acceptance Criteria.
Quality Compliance:
- Focus on demonstrating and creating Quality culture all the time.
- Focus on Proactive approach in assuring process compliance before failure occurs.
- Execute NDT process audits, NDT personnel review and periodic data as per defined frequency.
- Monitor inspection effectiveness, support RCA and CAPA closure with stakeholders.
- Follow up on audit findings closure.
- Active participation in RCA for reoccurring defects in the process and improve the quality of products.
- Maintain all KPI, Quality records and documents up to data.
Operational process and support:
- Demonstrate ONE TEAM mindset within and outside the team.
- Prioritize the request, allocate the workload among the NDT specialists and maintain clear record and traceability.
- Execute on time NDT data analysis with clear records provided to the manufacturing plants for smooth operations.
- Provide timely and effective feedback to the NDT team in the plants based on gaps identified during the analysis.
- Maintain all records, dashboard, and relevant documents.
- Monitor quality of NDT data and support plants to improve continuously.
- Own KPIs defined by the function and strive to achieve the targets consistently.
- Support technology projects, new product launch, Quality issue projects from technical standpoint.
- Tracking, monitoring, and improving performance of gauge R & R in plants.
- Assure effective implementation of calibration process in relevant inspection methods.
- Training and implementation of new AC and other relevant procedures.
- Focus on continuous improvement of Inspection list, Acceptance Criteria, and all relevant NDT procedures.
- Provide on time support to the manufacturing plants on daily operational challenges related to NDT processes.
Required Qualifications
- A bachelor's degree in engineering or equivalent such as a technical or associate degree.
- Certified level 2 in conventional (B-SCAN) and advanced Phased Array methods (PAUT)
- Certified in IR inspection method.
- Minimum of 5+ years' work experience in Manufacturing, preferably in blade manufacturing with UT inspections.
- International experience and cultural awareness covering Americas, Europe, India, and China.
- Knowledge of blade manufacturing is preferable.
- Understanding and knowledge on Quality tools, Problem solving techniques, Systems and Processes, Audits, PFMEA, Control plans.
- Good English language skill (verbal and writing).
- Preferable to have an ISO 9001 internal auditor certification and relevant audit experience.
- Flexible travelling across LM/GE business units for executing training and operational support.
Desired Characteristics:
- A person with a quality mindset independent of Plant level responsibility and reporting
- One Team mindset and team player.
- A person with self-motivation and encourages others to take responsibility.
- Communication: Effectively communicate beyond own area at all levels. Initiates or improves the way to communicate, facilitate, negotiate resulting in increased impact and commitment.
- Open mindset, Quick adaption to the changes and Flexibility in travelling and supporting the plants and Wind farms.
- Challenge the status quo and out of box thinking.
- Quick, fact based and consistent in decision making.