Manufacturing Production Engineer - Assembly Line

Job Description Summary

Seeking a highly skilled Manufacturing Production Engineer with extensive experience in assembly line operations. Perform the daily operations of plants to ensure reliability and consistency on the production line,. The ideal candidate will be responsible for optimizing manufacturing processes, driving Lean and Six Sigma initiatives, ensuring quality compliance, and enhancing operational efficiency. This role involves collaboration with cross functional teams to improve productivity, reduce costs, and maintain safety standards.

Job Description

Roles and Responsibilities

1. Production Planning & Process Optimization:

• Oversee assembly line operations, ensuring smooth workflow and minimal downtime.
• Optimize cycle time, takt time, and Overall Equipment Effectiveness (OEE) to enhance efficiency.
• Implement Standard Work procedures and ensure adherence to best practices.
• Collaborate with cross-functional teams (Design, Quality, Supply Chain) to resolve production issues.

• Implement Lean Manufacturing principles to eliminate waste and improve process efficiency.
• Drive Kaizen, 5S, and Value Stream Mapping (VSM) initiatives.
• Apply Six Sigma methodologies (DMAIC, DFSS) for defect reduction and process optimization.
• Conduct Root Cause Analysis (RCA) using 5 Whys, Fishbone Diagram (Ishikawa), and FMEA.

• Ensure adherence to ISO 9001, IATF 16949, or other industry quality standards.
• Monitor critical quality parameters and implement corrective actions to minimize defects.
• Lead Process Failure Mode and Effects Analysis (PFMEA) to proactively address risks.
• Work closely with the Quality team to drive a Zero-Defect Culture in assembly operations.

• Ensure proper maintenance and calibration of assembly line tools, fixtures, and automation equipment.
• Drive predictive and preventive maintenance programs to minimize downtime.
• Optimize workstation layouts using ergonomic and safety principles.

• Ensure 100% compliance with safety regulations and company policies.
• Conduct safety audits, risk assessments, and implement mitigation plans.
• Promote Lockout-Tagout (LOTO), PPE compliance, and ergonomic best practices.

• Implement real-time production monitoring systems (MES, IoT dashboards) for process control.
• Support automation initiatives, robotics integration, and digital work instructions.
• Utilize data analytics and visualization tools for process optimization.

• Identify and implement cost-saving initiatives in materials, labor, and processes.
• Optimize inventory and reduce material waste using Just-In-Time (JIT) and Kanban systems.
• Conduct Time and Motion Studies to enhance efficiency and reduce bottlenecks.

• Lead and mentor production teams to enhance technical skills and problem-solving capabilities.
• Conduct Lean & Six Sigma training for operators and engineers.
• Foster a culture of continuous improvement and employee engagement.

• Bachelor's Degree in Electrical/Electronics and Communication, Industrial, or Manufacturing Engineering.
• 7-10 years of experience in assembly line production and process optimization.
• Strong knowledge of Lean Manufacturing, Six Sigma, and Quality Tools (SPC, FMEA, 8D, RCA, etc.).
• Experience with automation, digital manufacturing (MES, IoT), and Industry 4.0 is a plus.
• Proficiency in ERP/MES systems, AutoCAD, and production planning tools.
• Strong analytical, problem-solving, and decision-making skills.
• Excellent leadership, communication, and cross-functional collaboration abilities.

• Strong oral and written English communication skills. Ability to document, plan, resources and execute productions.