Description
Responsibilities encompass manage / monitoring / overseeing all requirements for fastening processes: Torque to ensure that requirements of Process Control Plans and Tool & Equipment Bulletins are followed and documented.
- Monitor processes and tooling required by Process Control Plans (PCP's) and Tool and Equipment Bulletins (T&E). Make ongoing improvements and updates to complement PCPs and T&E.
- Manage / Program torque controllers and tooling on plant floor to complement PCP and tool and equipment bulletins.
- Construct torque process strategy list / torque database for each vehicle model.
- Manage a regular consistent process APM system downloads and managing discrepancies to ensure good data is provided to production processes.
- Establish torque monitor routes to monitor all critical torque specifications per shift requirements, and standard care torque per monthly requirements or as needed.
- Maintain database and manage updates from process changes and tool changes (tool information, secondary checks, etc).
- Provide updated information to torque monitors and production team leaders
- Develop and provide training to keep production teams and management current with requirements.
- Work with Quality Requirements Lead to maintain updated and new Quality Requirements.
- Oversee/support the management of the torque monitor (static torque measurement process) team to ensure processes are followed and standardized work is well defined and followed.
- Respond promptly to out-of-standard conditions in production to support containment, problem resolution, risk assessment and corrective actions. Communicate with Design Engineers as required.
- Perform / assist correlation studies for static / dynamic torque for fasteners having an issue.
- List, Implementation of AM-1, TAY, TA1 and other strategies that support PCP and T&E and PFMEA and submit data to engineering as required.
- Review torque data daily to identify potential issues or deficiencies.
- Audit fastening processes to the defined requirements. Issue Corrective Action Reports and drive follow-up as required.
- Oversee/audit body shop weld and adhesive processes to ensure compliance to requirements and prompt response to out-of-standard conditions.
- Support technical aspects of torque monitoring. Acquire foundation of equipment knowledge.
- Participate in weekly plant Standardization meeting and initiatives. Quality Department Rep.
- Provide support to VAA (value added assembler) suppliers as required. Support their facility through audits and clear communications and relationships.
- Support weekly EWO (Engineering Work Order) meetings.
- Monitor and follow up on EWOs, TWOs (Temporary Work Orders) and PPCRs (Plant Process Change Requests).
- Assure proper tool calibrations and gages are initiated/performed to meet required maintenance plans (torque equipment, refractometers, etc)
- Proficient use of databases, information systems, tool monitoring systems with solid interpretation of data.
- Use of great people skills to establish solid working relationships inside and outside the plant (peers, leadership, operators, and resources).
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Additional Description
Education/Experience.
- Mechanical engineer, mechatronics engineer, industrial engineer, electromechanical engineer.
- Problem solving ability
- Ability to interpret large amounts of data
- Demonstrated leadership skills
- Ability to motivate employees and elicit work output
- knowledge of statistics.
- 5+ years relevant experience (i.e., quality control, manufacturing, statistics)
Knowledge.
- Problem solving techniques
- Decision making and conflict management
- Lean Manufacturing
- Coaching techniques.
- Resource management.
- Personnel and supplier management.
This is a TEMPORAL position (2 years)
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