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Product Systems Design Engineer

AT Cummins
Cummins

Product Systems Design Engineer

Gadag, India

DESCRIPTION

Key Responsibilities:

  • Investigate Value Package Introduction (VPI) program team or field-based issues, understand causal mechanisms, and recommend appropriate actions to resolve product issues from a design perspective.
  • Support the execution of processes like Critical Design Decisions, System Design and Validation Consideration Checklist, Design Review, and use of tools such as iDFMEA, DVA, GD&T, CREO, and ANSYS Workbench to ensure high-quality design decisions and refinement.
  • Collaborate with cross-functional and cross-discipline technical experts and senior designers to communicate design intent via comprehensive Design Review packages.
  • Assist in decision-making processes for concept selection, optimization, and design specifications, ensuring alignment with customer and product needs.
  • Own problem resolution for moderately complex components, systems, or subsystems, progressively handling more complex issues as experience grows.
  • Provide independent execution of established work processes while continuously developing knowledge of technology and products.
  • Meet functional Key Performance Indicators (KPIs) and contribute to continuous improvement initiatives.
  • Engage with vendors to develop and validate designs for form, fit, function, and manufacturing feasibility.
  • Support operations on manufacturing and quality issues, including involvement in In-process validations when required.
  • Contribute to engineering process improvements and ensure adherence to ISO TS/IATF 16949 processes and standards.
  • Work with CAD, PDM, and ERP systems while interacting with cross-functional teams (CFT).

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RESPONSIBILITIES

Qualifications:

  • Education: Bachelor's degree in Mechanical Engineering or a related STEM field, or equivalent experience.
  • Licenses/Certifications: Licensing may be required for compliance with export controls or sanctions regulations.

Competencies:

  • Cross-Functional Design Integration: Effectively translates stakeholder requirements into virtual designs and communicates design capabilities across cross-functional teams.
  • Mechanical Design Modeling and Analysis: Proficient in creating Computer-Aided Design (CAD) models and conducting system-level analyses, including Dimensional Variation Analysis (DVA) and Finite Element Analysis (FEA).
  • Mechanical Design of Systems: Ability to design robust mechanical systems by considering lifecycle stages, customer requirements, and operating environments.
  • Mechanical Design Specification: Develop clear and concise specifications, including solid models, engineering bills of materials (BOMs), and detailed drawings, ensuring alignment with standards.
  • Product Function Modeling & Analysis: Utilize computational tools to model and predict product function and performance at the system, subsystem, and component levels.
  • Product Platform Planning & Architecting: Contribute to the development of product architectures, ensuring alignment with market needs and performing trade-off analysis.
  • System Requirements Engineering: Translate stakeholder needs into verifiable requirements and establish acceptance criteria throughout the system lifecycle.
  • Product Problem Solving: Use structured problem-solving processes to identify root causes and implement effective solutions that improve product quality and reliability.
  • Product Failure Mode Avoidance: Proactively mitigate potential failure modes to improve the reliability and quality of products.
  • Product Configuration and Change Management: Manage product configurations and control changes throughout the product lifecycle.
  • Systems Thinking: Analyze the interactions and integration of system elements to predict product behavior and refine designs to meet desired outcomes.
  • Technical Documentation: Prepare clear and comprehensive technical documentation for effective knowledge transfer and continuous learning.

QUALIFICATIONS

Experience:

  • Required: 2 to 6 years of work experience in vehicle foundation "brakes" product design, preferably in commercial vehicle brake systems.
  • Preferred: Experience with casting part design, development, manufacturing, and quality requirements.
  • Additional Skills: Knowledge of MS Office and CAD tools (preferably CREO) is preferred.

Skills:

  • CAD and Design Tools: Proficiency in CREO, ANSYS Workbench, and related CAD tools.
  • Problem Solving: Ability to identify and resolve design and product issues using data-driven solutions.
  • Cross-Functional Collaboration: Strong teamwork skills to work effectively with cross-functional teams, including manufacturing, quality, and vendors.
  • Technical Communication: Excellent written and verbal communication skills, with the ability to convey complex technical information to various audiences.
  • Project Management: Ability to prioritize and manage tasks to meet deadlines while ensuring high-quality results.
  • Continuous Improvement: A mindset for improving design processes, tools, and methods to enhance overall product performance.

Job Engineering

Organization Cummins Inc.

Role Category Hybrid

Job Type Exempt - Experienced

ReqID 2407779

Relocation Package No

Client-provided location(s): Karnataka, India
Job ID: Cummins-R-4C86CA67B95C454B848D942EC58778D0
Employment Type: Other

Perks and Benefits

  • Health and Wellness

    • FSA With Employer Contribution
    • Health Reimbursement Account
    • On-Site Gym
    • HSA With Employer Contribution
    • Health Insurance
    • Dental Insurance
    • Vision Insurance
    • Life Insurance
    • Short-Term Disability
    • Long-Term Disability
  • Parental Benefits

    • Non-Birth Parent or Paternity Leave
    • Birth Parent or Maternity Leave
  • Work Flexibility

    • Flexible Work Hours
    • Remote Work Opportunities
  • Office Life and Perks

    • Company Outings
    • Casual Dress
  • Vacation and Time Off

    • Leave of Absence
    • Personal/Sick Days
    • Paid Holidays
  • Financial and Retirement

    • Relocation Assistance
    • Performance Bonus
    • Stock Purchase Program
    • Pension
    • 401(K) With Company Matching
  • Professional Development

    • Mentor Program
    • Shadowing Opportunities
    • Access to Online Courses
    • Lunch and Learns
    • Tuition Reimbursement