Model Machine Safety Engineer - Technical Advisor

DESCRIPTION

The Model Machine Safety Engineer - Technical Advisor provides machine safety expertise to Cummins plants globally. This role ensures compliance with safety standards, leads risk assessments, and develops internal safety guidelines. The incumbent collaborates with cross-functional teams, provides training, and supports capital projects to enhance machine safety across manufacturing operations.

Key Responsibilities:

• Conduct risk assessments, safety verifications, validations, machine safety inspections, and system design reviews.
• Evaluate machinery safety functions, including control systems (electrical, pneumatic, hydraulic, automation/controllers) and schematics.
• Develop and implement machinery safety work processes, specifications, maintenance and inspection programs, and compliance documentation.
• Serve as the technical lead and Subject Matter Expert (SME) for Machine Safety in capital projects and plant improvement initiatives.
• Assist in applying engineering controls to mitigate risks in machines and equipment.
• Review new safety regulations and corporate policies, ensuring compliance across all Cummins locations.
• Lead and participate in root cause analyses and incident investigations related to machine safety.
• Drive the implementation of machine safety system improvements across Cummins businesses.
• Manage external consultants and service providers for safety system assessments, design, and validations.
• Support training programs and provide expert guidance on machine safety processes and best practices.
• Optimize safety function components and standardize machine safeguarding solutions.

• Strong technical knowledge of automation and control systems.
• Certification as a Functional Safety Engineer (CSME or TÜV Certified Functional Safety Engineer).
• Experience using SISTEMA safety integrity software.
• Expertise in conducting machine safety risk assessments and safety function evaluations.
• Knowledge of functional safety standards, including:
• ISO 13849-1, ISO 13849-2
• IEC 62061
• ISO 12100
• Ability to perform safety system verification and validation.
• Proficiency in reading electrical, pneumatic, and hydraulic schematics.
• Understanding of the Machinery Directive 2006/42/EC.
• Strong knowledge of electrical, hydraulic, and pneumatic controls.
• Familiarity with safety-rated machine safeguarding products, including safety interlocks, sensors, relays, and programmable logic controllers (PLCs).
• Experience in commissioning and troubleshooting safety functions and control system interfaces.

• Basic understanding of EU Machinery Directive and CE marking requirements.
• Knowledge of the Provision and Use of Work Equipment Regulations (PUWER).
• Experience in developing safety-related processes and procedures.

• Financial Acumen: Ability to interpret financial indicators and drive cost-effective safety solutions.
• Collaboration & Communication: Strong ability to build partnerships and convey technical information effectively.
• Innovation & Problem-Solving: Ability to develop creative and effective solutions for safety challenges.
• Leadership & Coaching: Experience mentoring teams and leading complex projects in a cross-functional environment.
• Health & Safety Focus: Commitment to building a proactive, injury-free workplace.
• Project Management: Ability to manage multiple projects while balancing scope, schedule, and resources.

• Required: Bachelor's degree in STEM (Science, Technology, Engineering, Math) or equivalent experience.
• Preferred: Advanced degree or additional certifications in Machine Safety, Functional Safety, or related fields.

• Extensive experience in machine safety engineering, manufacturing plant safety, or related fields.
• Proven track record of leading large-scale safety projects and initiatives.