Manufacturing Engineer - Senior

DESCRIPTION

Key Responsibilities:

• Lead projects to design and implement manufacturing processes that align with safety, quality, and business objectives.
• Develop and improve manufacturing processes for Connecting Rod manufacturing lines, including tooling and cycle time enhancements.
• Oversee equipment selection, Design Approval Process (DAP), specification finalization, trials, and commissioning.
• Manage the PPAP (Production Part Approval Process) for equipment and line commissioning.
• Enhance plant layout and material flow for efficiency and productivity improvements.
• Ensure timely CAPEx and cash flow management to align with project timelines.
• Monitor project progress, identify risks, and implement mitigation strategies.
• Analyze and improve Overall Equipment Effectiveness (OEE), providing on-site solutions and enhancements.
• Facilitate communication with site operations, Manufacturing Engineering (ME), Quality, and supplier teams.
• Track and document project milestones to ensure successful completion of New Business Startup (NBS) projects.
• Conduct supplier capacity mapping and create end-to-end Value Stream Mapping (VSM) for new lines.
• Support the implementation of IIoT (Industrial Internet of Things) and Industry 4.0 technologies for new manufacturing lines.
• Apply continuous improvement tools and methodologies to enhance manufacturing processes and equipment.
• Collaborate with internal and external stakeholders to align project objectives and deliverables.
• Coach and mentor team members while maintaining strong relationships with key stakeholders.

• Bachelor's degree in STEM (Science, Technology, Engineering, Math) or related field, or equivalent experience.
• Licensing may be required for compliance with export controls or sanctions regulations.

• Collaboration: Builds partnerships and works effectively with others to achieve shared objectives.
• Effective Communication: Develops and delivers messages suited to various audiences.
• Health & Safety Leadership: Champions proactive safety behaviors to build an injury-free workplace.
• Drawing Interpretation: Integrates product design and manufacturing equipment drawings for optimal process development.
• Equipment/Capital Procurement: Selects manufacturing equipment that meets Cummins specifications and project needs.
• Manufacturing Analysis Led Design: Uses digital tools to model and simulate manufacturing processes for data-driven decision-making.
• Manufacturing Knowledge: Applies expertise in manufacturing principles to implement process changes and drive improvements.
• Process Documentation: Develops and standardizes manufacturing procedures for consistency and compliance.
• Tool and Fixture Design: Ensures appropriate work-piece holding devices for optimal manufacturing efficiency.
• Embracing Diversity: Values different perspectives and cultural backgrounds to foster innovation and inclusion.
• Continuous Process Improvement: Identifies and implements process improvements and waste reduction strategies.
• Ergonomics and Workplace Design: Designs ergonomic processes and workstations that align with Cummins' guidelines.
• Problem Solving: Uses structured problem-solving methodologies to diagnose and resolve manufacturing challenges.
• Workstation Design: Develops safe, ergonomic, and efficient operator workstations that align with quality and cost objectives.

• Intermediate-level experience in manufacturing engineering or a related role.
• Proven experience leading manufacturing projects and process improvements.
• Strong knowledge of production part approval processes (PPAP) and capital procurement.
• Experience with Industry 4.0 and IIoT implementation in manufacturing environments.
• Ability to analyze OEE and develop efficiency-improving solutions.
• Proficiency in digital modeling tools for process simulation and improvement.
• Excellent problem-solving, risk mitigation, and continuous improvement skills.
• Strong stakeholder management and communication abilities.
• Hands-on experience with equipment trials, commissioning, and supplier collaboration.