Manufacturing Engineer - Senior

DESCRIPTION

Leads the planning, designing, purchasing, and implementation of changes to the manufacturing equipment and systems while leading and co-leading teams. This role is responsible for developing manufacturing processes, improving current systems, and ensuring alignment with Cummins standards and business objectives.

Key Responsibilities:

• Lead projects to create and implement all aspects of manufacturing processes, ensuring alignment with safety requirements, manufacturing goals, business goals, and product specifications.
• Develop manufacturing processes for Connecting ROD manufacturing lines, including tooling and cycle time improvements.
• Participate in equipment selection, Design Approval Process (DAP), specification finalization, trials, and final commissioning at the plant.
• Manage the PPAP (Production Part Approval Process) for equipment/line commissioning.
• Enhance layout and material flow efficiency.
• Ensure timely CAPEx and cash flow management.
• Monitor project progress, identify risks, and implement mitigation strategies.
• Analyze and improve current line OEE (Overall Equipment Effectiveness), providing on-site solutions and improvements.
• Conduct meetings and facilitate communication with site operations, ME (Manufacturing Engineering), Quality, and supplier teams.
• Track and document project progress to ensure completion of all NBS (New Business Startup) project steps.
• Perform supplier capacity mapping and create end-to-end Value Stream Mapping (VSM) for new lines.
• Support new manufacturing lines with IIoT (Industrial Internet of Things) and Industry 4.0 requirements.
• Apply continuous improvement tools and methodologies to manufacturing processes and equipment.
• Collaborate with internal and external stakeholders to align objectives and deliverables.
• Coach and mentor team members, maintaining strong relationships with key stakeholders.

• Intermediate level of relevant work experience.

• Collaborates : Builds partnerships and works collaboratively with others to achieve shared objectives.
• Communicates effectively : Develops and delivers tailored communications for diverse audiences.
• Health and Safety Fundamentals : Champions health and safety behaviors to promote an injury-free workplace.
• Drawing Interpretation : Integrates product design and manufacturing equipment engineering drawings for optimal manufacturing processes.
• Equipment/Capital Procurement : Selects manufacturing equipment that meets Cummins' specifications and project requirements.
• Manufacturing Analysis Led Design : Uses digital tools to model and simulate manufacturing processes and drive improvements.
• Manufacturing Knowledge : Implements process, equipment, and application changes to meet functional needs.
• Process Documentation : Produces detailed manufacturing procedures to standardize processes.
• Tool and Fixture Design : Selects and designs workpiece-holding devices for effective manufacturing operations.
• Values Differences : Appreciates and leverages diverse perspectives and cultures.
• Continuous Process Improvement : Identifies and implements improvements to reduce waste and enhance quality.
• Ergonomics Process and Workplace Design : Designs ergonomic processes and workstations in alignment with Cummins' guidelines.
• Problem Solving : Uses systematic analysis to address and resolve issues effectively, mentoring others when required.
• Workstation Design : Designs operator workstations for safety, health, and efficiency while considering cost, quality, and delivery.

• Ensure all project tracking and documentation is maintained accurately for audits and reviews.
• Support innovation in manufacturing processes by integrating Cummins Manufacturing System and advanced Industry 4.0 technologies.

• College, university, or degree in STEM (Science, Technology, Engineering, Math) or a related field, or equivalent experience required.
• This position may require licensing for compliance with export controls or sanctions regulations.