Controls Engineer - Senior

DESCRIPTION

Develops all aspects of control systems, equipment, and machinery to ensure seamless integration, functionality, and safety. Responsible for designing, implementing, and maintaining automation systems, troubleshooting control-related issues, and mentoring junior engineers.

Key Responsibilities:

• Develop and design control systems, ensuring proper integration of sensors and actuators.
• Implement and perform bench tests, alter software and equipment configurations, and troubleshoot control-related issues.
• Prepare cost estimates, compile required cost and equipment information, and write/review appropriation requests.
• Investigate project requirements, develop solutions considering economic, personnel, and environmental aspects.
• Install and provide technical support for Programmable Logic Controller (PLC)-based hardware and software.
• Coach and mentor less experienced Controls Engineers.

• Technical Skills:
• 3-4 years of experience handling Siemens 1500F series PLCs and programming within TIA Portal.
• 2-3 years of exposure to LOTO, Machine Safety & Machine Guarding.
• Strong automation background with experience in factory automation and control systems.
• 3-4 years of experience integrating Camera/Robotic/3rd party devices.
• 2-4 years of experience in Machine Networking and working with various machine protocols.

• Collaborates: Builds partnerships and works collaboratively with others to meet shared objectives.
• Communicates Effectively: Delivers clear and effective communication tailored to different audiences.
• Health and Safety Fundamentals: Champions a proactive approach to health and safety, contributing to a culture of injury-free workplaces.
• Controls Engineering Knowledge: Applies expertise in controls hardware and software to approve designs for new or upgraded equipment.
• Controls Networking: Implements and enhances control networking technologies for optimal process integration.
• Controls Safety: Recognizes and mitigates electrical, hydraulic, and pneumatic hazards to ensure a safe machine environment.
• Controls System Security: Ensures the security of manufacturing control systems through proper design approvals.
• Electrical System Troubleshooting: Diagnoses and repairs electrical control system issues to maintain smooth operations.
• Factory Automation and Control Systems: Implements automation solutions using programming techniques and appropriate resources.
• Sensor Technology and Measurement: Selects and applies sensor technology to differentiate products meeting quality standards.
• Machine Programming: Develops factory floor machine programs to improve machine utilization and efficiency.
• Manufacturing Knowledge: Applies manufacturing knowledge to implement process and equipment improvements effectively.
• Values Differences: Appreciates diverse perspectives and promotes an inclusive work environment.

• Education: Bachelor's degree in STEM (Science, Technology, Engineering, Math) or related field, or equivalent experience.